Perspectives October 7, 2025

From Space Stations to Campus Labs: Designing the Future of Aerospace Education

by Ed Cordes, Firmwide Science and Technology Practice Leader

In a time of high demand and rapid change, the aerospace industry is complex and technical. It’s also a significant player in U.S. manufacturing and employment, with no slowing in sight. Whether it’s commercial air development or private contractor rockets, there’s a persistent need for highly trained people.

We sat down with Ed Cordes, principal and firmwide science and technology practice leader, to discuss how design impacts, and is impacted by, the future of the ever-evolving aerospace industry. With a unique career starting at the Lyndon B. Johnson Space Center (JSC), Ed’s aerospace ties have continued throughout his work. Now designing for engineering education on college campuses, he is seeing first-hand how closely tied industry and education are in the aerospace sector.

Ed (top) and team testing a design for an astronaut medical stretcher for the Space Station aboard the NASA zero-gravity plane (KC-135) over the Gulf of Mexico.

You started your career with NASA in aerospace engineering working at the Johnson Space Center designing flight hardware for the International Space Station. Tell us how you got there and what that experience was like?

While completing my master’s degree at the University of Wisconsin-Milwaukee, I coauthored a research grant application to Universities Space Research Association (USRA), an organization funded by NASA to engage universities in their research needs. We were awarded a three-year grant to study integration of architecture and human factors design in the U.S.-manned space program. NASA was in the early design phase of the International Space Station.

After a year of teaching at the University, I received a job offer from McDonnell Douglas and NASA Johnson Space Center (JSC), to work on the design of the International Space Station components, including the habitation and laboratory modules and station nodes. My responsibilities included equipment design and integration, and our “office” was the high-fidelity space station mock-up and NASA’s zero gravity plane (KC-135). I had the great opportunity to work with our clients, the station astronauts, and test the equipment in microgravity on the KC-135.

My wife, Michelle, also worked on the software and safety teams for the Space Station. Our careers afforded us unique and exciting opportunities to witness shuttle launches firsthand, integrate and influence actual space hardware, and work daily with scientists and astronauts at JSC.

How has that experience informed your practice as well as your science and technology design career?

With my work at JSC there was a direct connection between architectural design and aerospace engineering. It fostered my interest in complex systems design and research in general. Once the station design was complete and components of Space Station Freedom began to be launched and assembled, I refocused on applying my interests and skills to other complex design challenges like research laboratories.

It also gave me an awareness and understanding of the impact and integration of engineering systems in architecture, which has always influenced my approach to design. Especially for science and technology buildings, the engineering systems play a pivotal role in creating a successful project and ultimately help researchers and educators advance their work.

Ed Cordes (left) reviewing the Space Station emergency medical equipment installation with astronaut.

What do you enjoy about designing for engineering education and aerospace engineering programs specifically?

Engineering, and aerospace in particular, is a very innovative and forward-thinking discipline that embraces rapid change and new technologies. Aerospace is also a hybrid engineering discipline encompassing some of the most interesting mechanical, electrical, and physics components–very challenging and yet rewarding subspecialties and studies. There are many varied opportunities and pathways in the aerospace focus. You can go into avionics–which is aircraft–or you can go into space. We are at the front end of the commercial space expansion.

Designing research and teaching spaces in engineering means working with interesting tools and equipment like wind tunnels. Our new building at Virgina Tech, Mitchell Hall, includes one of the largest wind tunnels in a research setting. In other engineering projects, we have designed integrated avionics suites including design fabrication, testing and integration labs, micro satellite testing, launch and control labs, composite manufacturing spaces, and high-tech fabrication/manufacturing (maker spaces). Beyond the aerospace focused labs, our designs have included labs focusing on innovative terrestrial challenges like low emissions/electric flight, earth sensing technologies, and living environments.

I also find the connection between aerospace education and industry interesting. At our new University of Alabama in Huntsville (UAH) Raymond B. Jones Engineering Building, students and researchers are working on things like satellite sensing equipment, where the science behind the equipment is developed and tested at the University and students are involved in building, testing, and controlling these components. Private companies and NASA collaborate with the university to launch the MicroSats, taking the information gathered and applying them to further research. It’s an incredibly interwoven and complex research project and the students have opportunities to be involved in all of it. The interconnected suites replicate all the components that, up until now, were located exclusively at large aerospace companies or NASA.

Ed and his team working in the Space Station.

Aerospace engineering, while engineering at its core, is unique. What is special about these spaces and how are they crafted to be long-lasting learning environments?

Typically, these spaces are not bespoke, beautiful labs like a biomedical research lab. They tend to be hands-on, high-bay spaces with heavy equipment. Aerospace engineering spaces need to be designed for both safety and things like vibration and acoustic control. They require lots of power, adequate lighting, and the ability to reconfigure them rapidly for new pieces of equipment and technology.

Creating flexible spaces is very impactful—and one of the things we do very well at Perkins&Will. Most engineering labs serve multiple purposes and curriculum under the large aerospace umbrella, so flexibility is the key to spaces remaining relevant.

Another interesting facet of engineering education and employment is it is very much a team-based enterprise, and you need to teach students how to work successfully in a team while they’re in college. We focus on creating spaces in all of new buildings, in and out of classrooms and labs, that help support the connections between students, faculty, and industry.

You mentioned our project with the University of Alabama in Huntsville, where their new Raymond B. Jones Engineering Building is underway and expected to open next year. You also touched on the connections between students and industry and, with Huntsville being a national hub of the aerospace industry, UAH is in a unique position. How is UAH’s new building supporting the aerospace program and what makes it interesting?

One of our mantras at UAH—and I believe a process we go through with all these colleges of engineering—is we want to design spaces that serve both research and teaching and are highly flexible. We know the technologies change quickly, so an ultimate philosophy of flexibility within UAH’s budget was critical.

UAH’s program is different in the sense that their College of Engineering is heavily weighted toward advanced degrees with many students in master’s or doctoral studies. That’s because the university supports the largest aerospace-focused research park in the U.S., Cummings Research Park. The park is literally across the street from the new engineering building. Our new building focuses on workforce training. The students are very connected to post-education practice, and the building reflects both the needs of UAH and the area industries.

Before the UAH project was designed, the College of Engineering was housed in a 1960s-era building that didn’t adequately address the needs of the college, there were no spaces for the students to gather, study, or relax. Our project solves that, providing spaces for student breakout, for student clubs and activities, large gathering areas, hopefully a small food venue, visibility, and connectivity—all things the current College of Engineering building lacks. The design focuses on visibility and connections, and students will be able to see what’s happening around them and get excited about it. On top of that, our design, inside and out, honors the history of Huntsville, NASA Space Marshall Space Flight Center, and the Redstone Arsenal.

The second thing that’s unique is the link with Cummings Research Park and the amazing aerospace companies located in the park. There’s a strong desire by these aerospace companies to be involved in engineering education and to help craft the skills, programs, and classes they need for their engineers to be successful. The new building will draw industry to the campus, meaning these companies and the university both see it as a critical component of their success. The proximity at UAH is driving us to take it even further. Industry collaboration is very front and center. There are spaces in the new building for companies to work with students. It’s something we are intentional with in almost every single engineering building we’ve done.

UAH's upcoming Raymond B. Jones Engineering Building
Virginia Tech's Mitchell Hall, set to open for students in 2028

You also worked on the programming and schematic design for Virginia Tech’s Mitchell Hall, the replacement for the university’s Randolph Hall planned to open in 2028. How will this project elevate aerospace education on Virginia Tech’s campus?

For starters, the space was designed around a central connecting and collaborating atrium with visibility to some of the most interesting spaces—students can see what’s going on, have space to collaborate, and space for rest or socializing. It supports the concepts we discussed previously with visibility, connectivity, excitement around engineering, and creating a true campus hub for these programs. Julie Ross, the Paul and Dorothea Torgersen Dean of Engineering, envisioned Mitchell Hall with a “kids in a candy store” kind of experience, and we feel our resulting design will provide that for these students.

The interesting part about most of the new engineering labs is that research spaces double as educational opportunities – there’s an emphasis on experiential learning. The students can collaborate with researchers and get exposure to a level of hands-on learning you can’t get in a typical classroom. Virginia Tech, in particular, prioritizes these student-researcher collaborations.

The aerospace research labs themselves also do double-duty as teaching space, with access to highly complex, expensive, large-scale equipment that’s often not practical to provide in ordinary teaching spaces, like Virginia Tech’s existing Stability Wind Tunnel (SWT). It’s one of the largest university-owned wind tunnels in the world and will be sheltered within one of Mitchell Hall’s several high bays. The SWT gives students that hands-on understanding of the basics of aeronautical engineering and the principles of designing everything from advanced airfoils to acoustically quiet wind turbine blades. And the students work side by side with educators and industry partners on these real-world problems and applications. At the same time, the SWT is a profit center, with companies partnering with researchers at Virginia Tech on new technologies, composite materials, designs, etc.—they put these into the SWT for initial analysis and testing. So, for an engineering student, it’s a pretty amazing opportunity to be involved and a huge draw for Virginia Tech’s program. These students get to participate in authentic research and development while they’re still in school and see first-hand how aerospace companies conduct their work.